Client: Leading Commercial Asphalt Producer in South Africa
Industry: Asphalt Production
Project Duration: Ongoing
Completion Time for Implementation: 2 weeks
The Challenge
A leading commercial asphalt producer in South Africa used diesel as a lubricant to prevent asphalt from sticking to truck bins and clean equipment. However, this method posed significant operational and environmental risks:
Product Contamination:
Diesel softened the asphalt, resulting in substandard product quality.
Environmental Non-Compliance:
Washing truck bins with diesel contributed to pollution risks and potential regulatory violations.
The client needed a more effective, environmentally friendly alternative to meet regulatory requirements without compromising performance.
The Solution
Hydro-Zorb Environmental provided the client with a superior, eco-friendly alternative:
Product Used:
Hydro-Zorb Bitumen Cleaner – a water-soluble and biodegradable solution designed for safe and efficient asphalt removal.
Why This Solution?
- Unlike diesel, it does not contribute to environmental contamination.
- Helps the client avoid fines for diesel spillage and pollution.
- Functions as an effective lubricant when dropping asphalt loads, preventing sticking.
- Extensively tested on various equipment surfaces to ensure safety and effectiveness.
Implementation Process
- Product Trials: A one-week trial was conducted on different surfaces to assess performance.
- Staff Training: Employees initially used excessive amounts due to habit. Hydro-Zorb provided on-site training and demonstrations to ensure proper usage.
- Full Adoption: After successful testing and training, the client fully integrated Hydro-Zorb Bitumen Cleaner into their operations.
The Results
- Improved product quality by eliminating diesel contamination.
- Full environmental compliance, preventing diesel-related fines.
- Efficient and cost-effective application, reducing waste.
- Positive client feedback confirming product effectiveness.
Industry Impact
This case reflects the growing industry shift toward sustainable and regulatory-compliant solutions. As environmental laws tighten, asphalt producers abandon diesel-based cleaning methods in favour of biodegradable, water-soluble alternatives like Hydro-Zorb Bitumen Cleaner.
Key Takeaways
- Hydro-Zorb Bitumen Cleaner enhances product quality by preventing diesel-related contamination.
- Eco-friendly solutions are becoming essential due to regulatory pressure and environmental responsibility.
- Proper training and implementation ensure a seamless transition from traditional diesel-based cleaning methods.